Zirconia Ceramic Suction Disc
With the increasing improvement of our modern scientific and technological level, zirconia ceramic suction disc have been more and more widely used.
The single-piece error of zirconia ceramic suction disc can control within 0.005mm. Meanwhile, the superposition error of 50 pieces does not exceed 0.2mm.
So what is the processing technology of zirconia ceramic suction disc?
First, the processing technology is not exquisite enough. To process zirconia ceramic suction disc, it is necessary to understand the nature of alumina ceramics. It is crucial to develop a set of suitable processing processes for them. Consequently, some factories produce ceramic suction cups that are not of good quality because the processing technology is not fine enough.
To process a good quality zirconia ceramic suction disc needs a skilled operator. First, use a grinder to grind the material. Grind out the same shape as the sample. The experienced master will not grind exactly the same.After processing on the grinder, it enters CNC machining. CNC machining is mainly drilling. Most of these holes act on vacuum suction.
When drilling, the speed of the knife must not be fast. Alumina ceramics are too brittle compare to other materials. A quick speed will make the ceramic crack. A crack will waste a piece of material. So drilling must ensure that the material will not collapse significantly, with the fastest speed to improve efficiency.
Why not a large crack? Because no matter how slow the speed, at the end of the drilling, the bottom of the material may crack a line around the surface of the hole. Although not all of it will, there will be some.Parts used in vacuum holding will leak. Then the thickness reserved earlier plays a role. Finally, put it on the grinding machine. Remove the reserved amount and the cracks while ensuring the quality of the ceramic suction cups. This completes the whole set of processes.
Second, CNC machining problems can affect production quality. Manufacturers that produce high-quality ceramic suction cups efficiently use ceramic-special CNC machines. These machines process ceramic materials with high efficiency. The holes punched out are also smooth, with no knife pattern. Welcome inquiry.